The main objective of the paper is to design and analyze the clutch plate shown in fig. Cone clutch design, advantages and disadvantages mecholic. Tech cad\cam tudi ram reddy institute of technology and science. With the clutch disengaged, the gearbox input shaft is free to change its. This is how the clutch was balanced at the factory and will also make sure the plates are always installed in. The clutch is intended for general starting of the automobile from rest, disconnecting the engine form the transmission in order to shift gears, and for avoiding the effect of large dynamic loads on the transmission which appear in transient conditions and on moving on different types of roads. Kakde assistant professor, department of mechanical engineering vidarbha institute of technology,umrer road, nagpur. Standard clutch kits claims will be rejected where clutch kits andor clutch components. Crane department of mechanical engineering master of science existing classes of centrifugal clutch concepts were. Page 26 the facings and the waved cushion springs are riveted to a spring base disc and spring retainer plate. Understand the principles of heat generation and heat removal from brake systems. Solid mechanics tutorial friction clutches this work covers elements of the syllabus for the edexcel module 21722p hncd mechanical principles outcome 3. Select the download link to view pdf files of any literature item. Tech cad cam, siddharth institute of engineering and technology, puttur 2assistant professor, siddharth institute of.
Structural analysis of multiplate clutch request pdf. A forked lever is used to disengagement of the clutch. This causes the pressure plate to compress the pressure springs, thus allowing it to move away from the clutch driven plate. Gstudent 2,4assistance professor 1,2,3,4department of mechanical engineering. Loheswaran, department of mechanical engineering, nandha engineering college, erode638052 tamilnadu, india. Clutches and brakes objectives recognize the basic geometries of clutch and brake systems. Small axial force is required to keep the clutch engaged. It is user friendly both solid and surface modeling can be done.
Also, they present different types of design for the clutch plate for. A clutch is a machine member used to connect the driving. This action releases the pressure on the driven plate and flywheel, the flywheel is now free to. Design of a high speed clutch with mechanical pulsewidth control a thesis submitted to the faculty of the worcester polytechnic institute in partial requirement for the. Gstudent 2,4assistance professor 1,2,3,4department of mechanical engineering 1,2,3,4noble group of institution, junagadh, gujarat. By using the proe software the clutch was designed as shown in fig. Calculate frictional brake horsepower and recognize how to use it. Design of clutch the materials of clutch considered are aluminium alloys 7475, 6061 and. The rapid engagement procedure can also be simulated. Friction materials used are cork and copper powder metal.
The design of single plate clutch is done for force motors new vehicle and is drawn by using theoretical calculation. A clutch is a mechanical device which engages and disengages power transmission especially. The single plate clutch basically consists of flywheel, pressure plate, clutch plate, friction plate, thrust and ball bearing clutch spring and nut and bolt arrangement. Abstact a clutch is a machine member used to connect the driving shaft to a driven shaft, so that the driven by. In addition to friction and damping, the distribution of the masses and ratios in the. The ortlinghaus mutiplate clutches safely accelerate even large propellers.
Multiplate clutch free download as powerpoint presentation. Design of a high speed clutch with mechanical pulsewidth control a thesis submitted to the faculty of the worcester polytechnic institute in partial requirement for the degree of master of science. Set pedal stop as described in the pedal stop setup section. Nirav patel 10me027 machine design 1 what is clutch.
A clutch is a machine member used to connect the driving shaft to a driven shaft, so that the driven shaft may be started or stopped at will, without stopping the driving shaft. In which we design a clutch plate model by catia software and then static structural analysis has to be done by using ansys software. Kakde assistant professor, department of mechanical engineering vidarbha institute of technology,umrer road, nagpur assistant professor, department of mechanical engineering dr. Design of wet multiple plate clutch is carried out by using catia. For structural analysis hypermesh software is used. Single plate clutch design procedure clutch friction.
Oct 17, 2016 this video is the part 4 of the single plate clutch design series tutorial in catia v5 find my blog at. Optimization of shape and design parameters of the rigid. The aim of this work was to design a single disk friction clutch plate made of kevlar 29 and optimize the design, based on. Design calculation procedure for friction plate safety clutch with hydraulic feedback. This video is the part 4 of the single plate clutch design series tutorial in catia v5 find my blog at.
A single plate is commonly used in cars and light vehicles. Calculate the frictional forces and torque capabilities in brake systems. Study the design aspects and function of wet type multiplate. Single plate clutch wtotal axial load r1external radius of clutch plate. Clutch clamp load, diaphragm spring, dry clutch, single plate clutch. Md16 clutches and brakes university of northern iowa. Often the ideal design solution is not about finding the fastest, sturdiest. Punna rao2 1pg student, department of mechanical engineering. The aim of this work was to design a single disk friction clutch plate made of kevlar 29 and. For a given dimension, the torque transmitted by cone clutch is higher than that of a single plate clutch. Optimal design of a clutch plate using ansys v mani kiran tipirineni1, p. Clutch is a mechanical device which engage and disengage power transmission mainly from driving shaft to driven shaft. Design and fabrication of regenerative clutch assembly model.
In transmitting power from engine to gearbox, clutch plate plays an important role. Tech assistant professor tudi ram reddy institute of. If installing this clutch with a mechanical linkage, slaveandfork or many nontilton bearing assemblies, less bearing freeplay and more frequent adjustments may be necessary. A single plate clutch is consisting of various parts. Friction coefficient according to the pressure and clutch plate material j number of pressure plates rcl clutch radius the last two decades in race clutch design improvement has been marked. An experimental work is also performed to observe the strength and deformations of clutch plate. Naunheimer and bertha 4 presented the design procedures for the friction clutch, and the parameters that affect the clutch performance. The other half of the clutch is movable and it is free to slide axially on the. The basic concept behind this project is to generate electricity while. Design and structural analysis of single plate friction clutch mr. Study the design aspects and function of wet type multi plate clutch rahul a. Catia tutorial series of single plate clutch design part 4. Multiplate clutch clutch applied and interdisciplinary. Wet clutch modelling techniques design optimization of clutches in an automatic transmission masters thesis in the automotive engineering manoj kumar kodaganti venu department of applied mechanics division of dynamics chalmers university of technology abstract multiplate clutches and brakes are commonly used in an automatic transmission for.
Design of a high speed clutch with mechanical pulsewidth control. From the simple airtube disc clutch design that allows. Single plate clutch with diagram free download as pdf file. Design and analysis of diaphragm spring of a single plate. The clutch is intended for general starting of the automobile from rest, disconnecting the engine form the transmission in order to shift gears, and for avoiding the effect of large dynamic loads on the. Study the design aspects and function of wet type multiplate clutch rahul a. Design of wet multiple plate clutch is carried out by using catia design software and finite element analysis is carried out by using ansys v11 software. Material used for inner disc is steel and outer disc is bronze. Review on different materials utilized in clutch plate. Modeling, and fea of multiplate clutches by varying.
Vehicles that use a manual clutch has not been the preferred choice. Free download radix sort java program with source code. Wet clutch modelling techniques design optimization of clutches in an automatic transmission masters thesis in the automotive engineering manoj kumar kodaganti venu department of. Single plate clutch with diagram clutch vehicle parts scribd. Study the design aspects and function of wet type multi. Design and analysis of diaphragm spring of a single plate dry. Microsofts free reader application, or a booksized computer this is used solely.
Tech assistant professor tudi ram reddy institute of technology and science. Modeling of single plate clutch the modeling of single clutch is done by using catia v5 catia is an 3d mechanical suite it is much faster and more accurate. When the clutch is fully disengaged the clutch plates are. This paper presents the stresses and deformations of the assembly of the automotive single plate clutch depending on the applied materials. Single plate clutch design procedure free download as pdf file. In this paper, we design a multi plate clutch by using empirical formulas. Modeling of single plate clutch the modeling of single clutch is done by using catia v5 catia is an 3d mechanical suite it is. Zf clutch systems for manual transmissions consist. The pressure plate is the most critical part to the whole clutch assembly. Clutches in typical cars are mounted directly to the face of the engines flywheel, as this already provides a convenient large diameter steel disk that can act as one driving plate of the clutch.
The pressure plate applies a clamping force pressure which holds the driven friction disc between it and the flywheel. Clutch multiplate files 3d cad model library grabcad. A wet clutch is operated in an oil batch whereas a dry clutch does not use oil. A convective heat transfer coefficient of 40 wm2 of free air is. Single plate, dry clutch is among the popular type of clutches in use. Mainly it consists of a clutch plate with both side friction lining. Raikwar suhas rewatkar student professor department of mechanical engineering department of mechanical engineering j d. Kakde assistant professor, department of mechanical engineering vidarbha institute of. A clutch is a machine member used to connect the driving shaft to a driven shaft, so that the driven shaft may be. Review on different materials utilized in clutch plate g. Also, they present different types of design for the clutch plate for passenger cars fig.
Frictiondisc clutches generally are classified as push type or pull type. Design and structural analysis of single plate friction clutch abstract in design of the friction clutches of automobiles, knowledge on the. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. Some racing clutches use small multi plate disk packs that are not part of the flywheel. How a clutch works australian clutch services clutch. Abstract clutch system is among the main systems inside a vehicle. Pdf design and analysis of an automotive single plate clutch. Often the ideal design solution is not about finding the fastest, sturdiest, most accurate or even the least expensive option. Clutches are useful in devices with two rotating shafts. Design calculation procedure for frictionplate safety. General z the clutch is of a dry, single plate type with a diaphragm spring. Single plate clutch 3d model, formats ige, igs, iges, 3d automotive cg design, ready for 3d animation and other 3d projects. Mainly it consists of a clutch plate with both side friction lining and some other parts which helps in the proper functioning of a clutch like flywheel, pressure plate, thrust bearing, hub, springs and input mechanism for engaging and disengaging of clutch. Machine design design of clutches free download as pdf file.
This wearingin process continues until the product p. With the analysis results, we check whether the design is safe or not, comparing the result with theoretical calculation and theoretical results. The pseudorigidbody model prbm, rigidbody replacement synthesis, forcedeflection analysis, compli. Catia tutorial series of single plate clutch design part. Page optimal design of a single plate clutch friction. Advantages and disadvantages of cone clutch advantages. Based on the application the behavior of the clutch or brake is. When the pedal is depressed, the release bearing will press the center. Each cad and any associated text, image or data is in no way sponsored by or affiliated with any company, organization or realworld item, product, or good it may purport to portray.
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